We are seeking an experienced and highly skilled Senior Welding Engineer with more than 10 years of hands-on experience in welding engineering, preferably within the valve manufacturing industry. The candidate must possess strong expertise in welding of cast materials, hardfacing, overlay welding, repair welding, welding procedure qualification, and quality control for critical pressure-containing components.
The ideal candidate should have extensive exposure to industrial valves used in oil & gas, petrochemical, refinery, power, and process industries, with strong knowledge of international welding codes, metallurgy, and production optimization.
Key Responsibilities
Welding Engineering & Process Development
Develop, qualify, and optimize welding procedures (WPS/PQR/WPQR) for production and repair welding activities.
Establish welding parameters for:
Cast carbon steel
Stainless steel castings
Alloy steels
Duplex & Super Duplex materials
High-temperature alloys
Lead welding activities for:
Hardfacing
Overlay welding
Seal welds
Steam jacket welding
Pressure retaining welds
Define welding sequences, heat input controls, preheat/interpass temperature requirements, and PWHT requirements.
Hardfacing & Overlay Expertise
Develop and monitor overlay welding and hardfacing processes using:
Stellite
Inconel
SS overlays
Cobalt-based alloys
Nickel-based alloys
Ensure proper dilution control, overlay thickness, bond integrity, and hardness requirements.
Troubleshoot cracking, porosity, lack of fusion, distortion, and metallurgical failures.
Casting & Repair Welding
Evaluate casting defects and define acceptable repair welding methods.
Coordinate with foundries regarding weld repair procedures and acceptance standards.
Ensure repair welding complies with customer specifications and applicable standards.
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