SENIOR ENGINEER - LAB (SPECIAL PROCESS) in Bangalore, भारत

Sansera Engineering Limited

• Manage day-to-day laboratory activities supporting surface treatment and special processes.
• Conduct chemical analysis of process baths used for anodizing, plating, cleaning, conversion coating, passivation, and other surface treatment processes.
• Monitor and maintain chemical bath parameters such as concentration, pH, temperature, conductivity, specific gravity, and other applicable parameters.
• Ensure laboratory testing is carried out as per approved procedures, customer specifications, and applicable aerospace standards.
• Prepare and maintain laboratory test reports, analysis records, chemical logs, and process monitoring documents.
• Ensure timely testing and release of process baths to support uninterrupted production.
• Identify abnormal chemical parameters and coordinate with the Surface Treatment team for necessary corrections.
• Establish and maintain laboratory testing methods, work instructions, and standard operating procedures.
• Perform validation and verification of laboratory test methods wherever required.
• Ensure laboratory instruments and equipment are calibrated and maintained within defined intervals.
• Maintain chemical reference standards, reagents, solutions, and laboratory consumables with proper identification and traceability.
• Monitor chemical consumption and support optimization of chemical usage and process costs.
• Support surface treatment process development, trials, new product introduction, FAI, and process validation activities.
• Investigate laboratory deviations and abnormal test results and support root cause analysis.
• Coordinate with Quality, Production, Engineering, and external laboratories for testing and technical requirements.
• Support customer, internal, certification, and regulatory audits related to laboratory and special processes.
• Ensure proper handling, storage, labeling, and disposal of chemicals in accordance with EHS requirements.
• Train and guide laboratory personnel on testing procedures, equipment operation, safety, and documentation.
• Drive 5S, Kaizen, standardization, and continuous improvement initiatives in the laboratory.