Sansera Engineering Limited

Manage day-to-day laboratory activities supporting surface treatment and special processes.
Conduct chemical analysis of process baths used for anodizing, plating, cleaning, conversion coating, passivation, and other surface treatment processes.
Monitor and maintain chemical bath parameters such as concentration, pH, temperature, conductivity, specific gravity, and other applicable parameters.
Ensure laboratory testing is carried out as per approved procedures, customer specifications, and applicable aerospace standards.
Prepare and maintain laboratory test reports, analysis records, chemical logs, and process monitoring documents.
Ensure timely testing and release of process baths to support uninterrupted production.
Identify abnormal chemical parameters and coordinate with the Surface Treatment team for necessary corrections.
Establish and maintain laboratory testing methods, work instructions, and standard operating procedures.
Perform validation and verification of laboratory test methods wherever required.
Ensure laboratory instruments and equipment are calibrated and maintained within defined intervals.
Maintain chemical reference standards, reagents, solutions, and laboratory consumables with proper identification and traceability.
Monitor chemical consumption and support optimization of chemical usage and process costs.
Support surface treatment process development, trials, new product introduction, FAI, and process validation activities.
Investigate laboratory deviations and abnormal test results and support root cause analysis.
Coordinate with Quality, Production, Engineering, and external laboratories for testing and technical requirements.
Support customer, internal, certification, and regulatory audits related to laboratory and special processes.
Ensure proper handling, storage, labeling, and disposal of chemicals in accordance with EHS requirements.
Train and guide laboratory personnel on testing procedures, equipment operation, safety, and documentation.
Drive 5S, Kaizen, standardization, and continuous improvement initiatives in the laboratory.

SENIOR ENGINEER - LAB (SPECIAL PROCESS)

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