SAP Senior Plant Maintenance Consultant in Bengaluru, India is listed on Jobeax. Browse 30,000+ vacancies available.
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SAP S/4HANA Senior Consultant
Plant Maintenance (PM)
Configure and support SAP Plant Maintenance processes including maintenance orders, notifications, equipment master data, preventive maintenance, and testing.
Maintenance today is a gap rather than a system: activity is recorded in Excel and paper logs, preventive maintenance is limited to annual shutdown-based scheduling, calibration is performed periodically with records held outside the ERP, and there is no central system for equipment performance or downtime analysis. Core production equipment — presses and molding machines — is largely standalone. Your mandate is to build the PM foundation that makes accurate OEE, data-driven maintenance and auditable calibration possible: a governed technical object hierarchy covering machines, molds, tools and test equipment; work order processes the shop floor will actually use; and integration to PP-DS capacity, QM calibration and the machine-connectivity layer.
Key Responsibilities Lead PM discovery and validation workshops across four plants; Configure the technical object structure: functional locations, equipment master and hierarchies, and classification of machines, molds, tools/screws and dies as maintainable assets carrying the characteristics planning and execution depend https://jobeax.com/link/mUrgn5QLUiV7TS2e equipment BOMs and the spare-parts interface to https://jobeax.com/link/m9HFf4YiWYspRtl4 preventive maintenance — time-based and counter/performance-based plans — replacing annual shutdown-only planning, plus condition-based triggers fed by machine data from the shop-floor connectivity https://jobeax.com/link/fmJ0dmyBHmZ7pjsh PM–QM integrated calibration: calibration inspection lots and plans, results recording, usage decisions, and equipment status blocking for out-of-calibration https://jobeax.com/link/lfapX5LGLmaHTcUL MANAGEMENT & TRACEABILITY EXPERIENCE — PREFERRED, NOT REQUIRED
Batch Management and traceability experience is preferred but not required for this role — the PM scope is primarily asset-centric. How equipment, mold and cavity identity feed batch characteristics and lot genealogy, so a defect traced to a batch connects back to the specific machine, mold and cavity that produced it — and to that asset's maintenance and calibration history.QM-integrated calibration (test equipment management) and how calibration status affects the validity of inspection results recorded against a batch.Batch-managed spare parts and shelf-life-controlled maintenance consumables where they occur. Required Qualifications 8+ years SAP consulting with 4+ full-lifecycle implementations and hands-on SAP Plant Maintenance configuration responsibility; at least 2 on S/4HANA (1909 or later) including Asset Management https://jobeax.com/link/ZOfLCWIHnwCakpa4 design and implementation of preventive and counter/performance-based maintenance programs from a low-maturity or non-existent https://jobeax.com/link/WxErSdGXcWUwYqpB PM integration knowledge with PP / PP-DS (capacity and downtime), MM (spare parts) and CO (maintenance cost settlement).Preferred Qualifications Bilingual English/Japanese (business level); prior delivery in Japan, including familiarity with Japanese maintenance and calibration record-keeping https://jobeax.com/link/8k2Vykax5bVEZ9Yr Asset Performance Management, Predictive Asset Insights, or condition-based maintenance fed by IoT/edge https://jobeax.com/link/vhfk0bqojukWiXhD integration with SAP Digital Manufacturing or an MES for machine-signal-driven maintenance https://jobeax.com/link/aIBth7GKWjmPkh2t modelling and the data quality required for availability, performance and quality factors; SAP BTP clean-core extensibility and CDS-based maintenance https://jobeax.com/link/OahkY7czOnghlQPX certification in S/4HANA Asset Management. Language Requirement — Bilingual English/Japanese Preferred, Not Required
Fluent professional English is required for design documentation, deliverables and steering-committee communication. Business-level Japanese is a strong advantage — many process owners, shop-floor personnel and legacy-system custodians work primarily in Japanese, and much current-state documentation exists only in Japanese — but it is not a condition of appointment. Interpretation support, bilingual design documentation and pairing with bilingual business analysts are provided, and strong candidates will be considered regardless of Japanese-language ability.
Full-time consulting assignment across the Explore, Realize and Deploy phases. Hybrid delivery with periodic on-site presence at the Japan sites during validation workshops, integration testing, cutover and hypercare. Reports to the workstream lead, working alongside client SMEs, client IT and the corporate global SAP template and clean-core governance teams.
Top 4 Job Requirements For This Role SAP Plant Maintenance configuration depth — functional locations, equipment master and hierarchies, task lists, maintenance plans and items, notifications and work orders. Building a maintenance function from a low baseline — establishing preventive and counter-based programs where only annual shutdown scheduling and Excel logs exist today. PM–QM integrated calibration — calibration plans and inspection lots, results recording, usage decisions, and equipment blocking for out-of-calibration instruments. Downtime capture for credible OEE — malfunction and downtime reason coding to a data-quality standard that supports availability reporting and PP-DS capacity.
Relocation Supported: No
Visa Sponsorship Approved: No
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