Job Role: Senior Executive / Assistant Manager
Experience Required: 4 - 10 Years
Department: PLC Maintenance
Location: Ranjangaon, Pune
Industry: Automobile (Passenger Vehicles)

Job Summary: We are looking for an experienced PLC Maintenance professional with strong expertise in Allen Bradley PLC systems and robotics like KUKA/Comau, Fanuc , etc. The candidate will be responsible for ensuring breakdown prevention, BIW Maintenance, spot welding, etc

Key Responsibilities

Troubleshoot and rectify faults related to Allen Bradley PLCs (ControlLogix, CompactLogix), HMIs, SCADA systems, and industrial communication networks.
Perform online diagnostics using RSLogix 500, RSLogix 5000, and Studio 5000 software.
Analyze PLC logic, identify root causes of equipment failures, and implement corrective actions.
Ensure adherence to uptime, MTTR, MTBF, and OEE/OPE targets through effective maintenance practices.
Carry out preventive and predictive maintenance of PLC, HMI, drives, sensors, field instruments, and automation systems.
Manage PLC program backups, version control, and recovery procedures .
Troubleshoot communication networks such as EtherNet/IP, DeviceNet, and other industrial protocols.
Perform fault diagnosis and maintenance of industrial robots such as KUKA, Comau, and associated robotic control systems.
Support commissioning, integration, and modification of automation equipment and production lines.
Coordinate with engineering and production teams for machine optimization and continuous improvement projects.
Analyze recurring breakdowns and lead RCA (Root Cause Analysis) activities for automation-related failures.
Maintain technical documentation, electrical drawings, PLC architecture, and maintenance records.
Plan critical spare parts for automation systems and ensure inventory availability.
Provide technical guidance and training to maintenance technicians and team members.

Qualifications

Bachelor's Degree in Electrical, Electronics, Mechatronics, Instrumentation Engineering or related discipline.
4+ years of experience in PLC Maintenance, Industrial Automation, or Manufacturing Automation.
Strong hands-on experience with Allen Bradley PLC platforms (ControlLogix, CompactLogix).
Experience with RSLogix 500, RSLogix 5000, and Studio 5000 programming and troubleshooting.
Sound knowledge of HMI, SCADA, VFDs, Servo Drives, Sensors, and Industrial Networks.
Hands-on experience with Robots such as KUKA, Comau, ABB, Fanuc, or equivalent.
Strong understanding of industrial electrical systems, control panels, and automation architecture.
Ability to read and interpret electrical schematics, PLC programs, and network layouts.
Experience in automotive manufacturing or automated production environments will be preferred.

Preferred Skills

Allen Bradley PLC Programming & Troubleshooting
BIW Maintenance, spot welding, breakdown
EtherNet/IP & Industrial Communication Protocols
Preventive & Predictive Maintenance
Automation System Commissioning
SCADA & HMI Support
Continuous Improvement & Downtime Reduction

PLC Maintenance Engineer

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