We are looking for an experienced Plant Manager to oversee overall plant operations, production processes, quality systems, business planning, and continuous improvement initiatives. The ideal candidate should have strong experience in plant handling, process improvement, KPI management, audits, CAPA, root cause analysis, and automotive quality requirements .
Key Responsibilities
Manage and oversee overall plant operations , ensuring smooth and efficient day-to-day functioning.
Develop and execute business and operational plans in line with organizational objectives.
Monitor manufacturing processes and ensure strong process awareness and process discipline across the plant.
Define, monitor, and review KPIs related to production, quality, productivity, delivery, cost, and operational efficiency.
Conduct and coordinate internal audits and ensure compliance with defined systems, procedures, and quality standards.
Analyze process/product issues and prepare CAPA (Corrective and Preventive Action) plans.
Conduct Root Cause Analysis (RCA) for quality and process-related issues and implement effective corrective and preventive actions.
Prepare and analyze Pareto charts to identify major recurring issues and improvement areas.
Monitor the effectiveness of corrective and preventive actions and ensure timely closure of identified issues.
Support New Product Development (NPD) activities related to plant, process, production, and quality requirements.
Ensure proper maintenance, control, and implementation of quality-related documents and records .
Review products, processes, and systems regularly to identify scope for improvement and operational excellence .
Manage and communicate 4M changes (Man, Machine, Material, Method) as required, particularly for customers in the automotive industry .
Coordinate with cross-functional teams including Production, Quality, Maintenance, Engineering, and Development for effective plant operations.
Conduct and participate in monthly plant review meetings , including performance, KPI, quality, productivity, and improvement reviews.
Drive continuous improvement initiatives to improve productivity, quality, efficiency, and overall plant performance.
Ensure timely resolution of operational and quality issues and maintain strong customer-focused processes.
Key Skills Required
Plant / Manufacturing Operations Management
Business & Operational Planning
Process Improvement
KPI Management
Internal Audit
CAPA & Root Cause Analysis
Pareto Analysis
Corrective & Preventive Actions
Quality Documentation
New Product Development
4M Change Management
Continuous Improvement
Cross-functional Team Management
Monthly Performance Review
Preferred Background: Candidates with experience in Plastic Manufacturing / Automotive Component Manufacturing and exposure to automotive customer requirements would be highly preferred.
Job Requirements: Plant Operations, Manufacturing Operations Management, Business Planning, Operational Planning, Process Improvement, KPI Management, Internal Audit, CAPA, Root Cause Analysis, Pareto Analysis, Corrective and Preventive Actions, Quality Documentation, New Product Development, 4M Change Management, Continuous Improvement, Cross-functional Team Management, Monthly Performance Review
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