MET Controls Engineer in Pune, भारत

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Our Optical Communications segment has recently evolved from being a manufacturer of optical fiber and cable, hardware and equipment to being a comprehensive provider of industry-leading optical solutions across the broader communications https://jobeax.com/link/RpHqato4odgap9EZ segment is classified into two main product groupings – carrier network and enterprise network. The carrier network product group consists primarily of products and solutions for optical-based communications infrastructure for services such as video, data and voice communications. The enterprise network product group consists primarily of optical-based communication networks sold to businesses, governments and individuals for their own use.

Function/Dept Purpose Statement:

The Manufacturing Excellence Team (MET) serves as the custodian of process equipment reliability, maintenance excellence and continuous improvement. The team drives and implements equipment and process improvements, executes cost-reduction and reliability enhancement projects, supports operations through advanced troubleshooting, and monitors equipment and process performance to improve efficiency, uptime and overall plant effectiveness.

Position Responsibilities:

• Ensure safe working practices across all areas and implement & sustain PCPD requirements within process areas.
• Execute preventive, predictive, corrective and breakdown maintenance for electrical, controls systems and associated process equipment.
• Support teams in new equipment installation, technology transfer, safety improvements, process certification, cost reduction initiatives, documentation and training activities.
• Collaborate with cross-functional teams to resolve complex technical issues and conduct root cause analysis (RCA) for equipment and process failures.
• Troubleshoot and maintain electrical, instrumentation, and control systems, including PLCs, SCADA, HMI, servo drives, VFDs, sensors, actuators and associated field devices including set-up and programming
• Diagnose and resolve equipment breakdowns related to automation systems, machine controls, communication networks and motion control systems to minimize downtime.
• Read and interpret electrical drawings, single-line diagrams, control schematics, and P&IDs.
• Maintain documentation related to statutory compliance, preventive maintenance, calibration, audits and other industrial standard requirements.
• Support the development and execution of plans to evaluate and implement improvements in existing technologies to enhance product quality, efficiency and reduce costs.
• Maintain a strong presence on the manufacturing floor to understand equipment and process performance, identify improvement opportunities, and lead DMAIC-based problem-solving initiatives to resolve chronic issues and enhance operational efficiency.
• Ensure electrical maintenance activities are carried out effectively to maximize equipment uptime, reliability and operational safety.
• Monitor equipment performance, analyze breakdown trends and implement preventive and predictive maintenance strategies to improve plant efficiency.

Required Experience:

• 5–7 years of experience in process equipment automation & maintenance within a manufacturing environment.
• Good exposure to industrial safety practices and compliance requirements.
• Proven ability to deliver results while effectively managing multiple tasks, priorities and operational issues.
• Significant hands-on experience on the manufacturing floor, with a strong understanding of machines and production equipment, and a track record of resolving electrical and control-related challenges in collaboration with cross-functional teams.
• Practical experience in troubleshooting and problem-solving on production lines using reputed PLC and servo drive software, with the ability to understand PLC logic, make code changes and implement program updates effectively.

Required Knowledge:

• Bachelor’s degree in Electrical, Electronics, E&TC, Instrumentation or Control Engineering.
• Strong verbal and written communication skills.
• Strong data analysis skills, including control charts, Pareto analysis and pivot tables, with a sound analytical mindset.
• Preference will be given to candidates with relevant experience in Manufacturing 4.0 practices, including communication protocols such as OPC UA, EtherNet, Profibus and serial communication, as well as data transfer between control systems and plant servers.
• Demonstrated ability to work effectively both as a collaborative team member and as a team leader.
• Strong technical aptitude with the ability to develop proficiency in troubleshooting manufacturing equipment and analyzing manufacturing data.
• Proficient in Microsoft Office applications, including Excel, Word and PowerPoint.
• Six Sigma Green Belt certification or experience in executing DMAIC projects will be preferred
• Familiar with AI