Design manufacturing processes for multiple projects to ensure continuous improvement in key areas such as Product quality, lead time reduction, on-time delivery, cost management etc.
Responsibilities
Primary Responsibilities
- Provide technical assistance to strategic suppliers and production departments to reduce lead-times and costs
- Assist with commodity strategies that support the desired profitability, level of quality, and cycle time of various product lines that meet or exceed customer expectations
- Develop tools and processes to improve materials flow throughout the entire supply chain
- Streamline processes and material flow to improve quality, productivity and efficiency
- Contribute to cost reduction efforts internally and externally by actively seeking and implementing opportunities for reduced costs
- Design routers builds process drawings for manufacturing & tooling, and designs raw material or process drawings for the design-engineering group
- Responsible for maintaining ECNs for all manufacturing work orders, in house and OSP, updating the master router.
- Assist with determining supplier capabilities and sourcing of new products
- Provide technical support to manufacturing shop as needed
- Stay abreast of changes in technology that will improve manufacturing efficiency
- Create leaner, more efficient and more profitable business practices
- Perform other work-related tasks as assigned
- Comply with all NOV Company and HSE procedures and policies.
Facility/Group Specific Responsibilities
- Create SOP and work instructions wherever required for product manufacturing.
- Create semi finish & process drawings wherever required for manufacturing.
- Define manufacturing Bill of Materials & process routing. Update and maintain process routing systems to include correct routing sequences utilizing the preferred machining or assembly selection, tooling identification, and efficiency factors to reduce product cost.
- Design special assembly tooling, fixtures and shop aids required to support production requirements.
- Interact with machinists, tool makers, programming dept and other support groups and identify opportunities to increase productivity of welding, machining & assembly operations.
- Identify, recommend, and implement improvements in methods, procedures, technology, equipment, or workflow which increase throughput and/or accuracy
- Managing configuration throughout the ERP system for all items by computing queue times, maintaining resources to ensure accurate capacity planning.
- Dispositioning non-conformances recorded during the manufacturing process by consulting design engineering and driving corrective actions to reduce the same. Based on engineering disposition Create Rework work orders wherever necessary.
- Perform feasibility study on RFQ & submit cost estimations. Participate in annual cost rollup
Qualifications
Education & Experience Qualifications
- Diploma/Bachelor’s degree or equivalent in Industrial Engineering / Manufacturing Systems Engineering / Mechanical Engineering.
- Minimum 05 years of experience in Manufacturing/Industrial/Process Engineering
- Experience in welding, machining and assembly of oilfield products preferred.
- Certification such as Lean, Six-Sigma, QRM is a plus.
- Knowledge of continuous improvement methods such as 5S, Kaizen, and Just-in-Time
- Should be able to use analytical tools and statistical methods to analyse and improve systems.
Behavioural Competencies
Technical Competencies
- Well versed with ERP like Glovia, Oracle, SAP
- Pro-E, Solid Works
- Microsoft Office
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