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Vacancy description

Manager - Process Engineering in Chākan, भारत

Mahindra & Mahindra Ltd

Chākan, भारत

Responsibilities & Key Deliverables

  • Formability Analysis of Sheet Metal Parts.
  • Simulation with CAE Software ( Auto Form / Pam Stamp). Suggesting Counter measures for the Defects.
  • Interaction with customer and Concern Resolution. Manufacturing feasibility study for new model introduction in existing line.
  • Develop BIW process plans for Manual and Robotic welding Lines.
  • Develop BIW Robotic welding simulation cells and OLP in PS Team center / standalone.
  • Generate standards and check sheets for Simulation and OLP through benchmarking and lessons learnt.
  • Collaborate with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials at suppliers.
  • Installation and commissioning with post SOP support for Process and cycle time prove out.
  • Line layout, Manufacturing process flow, Cycle time chart and RFQ preparation of BIW sub assembly.
  • Do process study wrt gun, equipment, fixtures and suggest suitable changes in product to ensure first time right manufacturability.
  • Build up the station/cell/line in PS by adding all relevant resources.
  • Check for Gun reachability, apply all kinematics to relevant tools and create robot path with zero collision with basic tools.
  • Generate Basic path (welding, tip dressing, etc) and zoning conditions to avoid any collision.
  • Collaborate and Coordinate with Line builders to get the line simulation done and optimize the robot paths, robot zoning and again give feedback for any improvement required in design.
  • Hands on experience of virtual controller such as- ABB / Fanuc / KUKA etc, generate the OLP with the cycle time accuracy of 99%.
  • Find out root causes to achieve cycle time targets if not achieved.
  • Ensure Zero error / collision / losses through continuous involvement with execution team.

Preferred Industries

Automotive Industry

Manufacturing

Education Qualification

  • Bachelor of Engineering in Mechanical / Automobile / Production
  • Diploma in Engineering in Mechanical / Automobile / Production 

General Experience

8 to 12 years of relevant experience in BIW Manufacturing, Production, Assembly

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