Quality Planning & Control (CP, Safe Launch / SLP)
Formulation and deployment of Prototype, Pre-Launch and Mass Production Control Plans, inspection standards, Poka-Yoke verification and Firewall/Containment setups.
Structured Problem Solving (like 8D, 5-Why)
Expertise in leading cross-functional RCA teams for trial-build non-conformances, containment actions, systemic root causes, and CAPA validation.
AIAG Core Tools Mastery (APQP, PPAP, FMEA, MSA, SPC)
In-depth execution of APQP 5 phases, PPAP Level 1-5 submission, AIAG-VDA FMEA (Action Priority), MSA (Gage R&R < 10%), and SPC (Cpk/Ppk calculation & interpretation).
Automotive Standards & CSR (IATF 16949:2016)
Thorough working knowledge of IATF 16949 standards, Customer-Specific Requirements (CSR), mandatory quality documentation, and launch gate compliance.
GD&T & Drawing Interpretation
Advanced capability in reading complex 2D/3D engineering drawings, GD&T feature control frames, datums, tolerance stack-up analysis, and critical characteristic (CC/SC) identification.
Supplier Quality Assurance & Process Audits (VDA 6.3)
Executing supplier part maturation, supplier PPAP approvals, Run-at-Rate/capacity assessments, and VDA 6.3 process audit evaluations.

Metrology, Gauging & CMM Validation
Design, validation, and sign-off of inspection fixtures, attribute/variable gauges, CMM program inspection protocols, and optical measurement reports.
Design for Manufacturability & Assembly (DFM / DFA / DFX)
Providing quality & manufacturing feasibility feedback during early CAD/design concept stages to eliminate assembly bottlenecks.
Cost of Poor Quality (COPQ) & Lean Manufacturing Tools
Deployment of Value Stream Mapping (VSM), Kaizen, 7 Wastes identification, and COPQ tracking during the new product introduction cycle
Software Knowledge

SAP, Oracle, MS Dynamics, Power BI, Advanced Excel, AutoCAD, CATIA, Creo, SolidWorks, MES, Others.

SAP/Oracle, MS office, Power BI

experience

15 show more

junior manager quality assurance.

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