Sansera Engineering is an engineering-led integrated manufacturer of forged complex and high-precision components for the automotive, non-Automotive and Aerospace sectors. With a rich legacy spanning over three decades, Sansera Engineering is committed to delivering quality products to its global clientele. As we continue to expand our operations and workforce, As we continue to expand our operations and workforce, we are seeking talented and dedicated individuals to join our team.
1. Cutting Tool Planning & Management
Ensure timely availability of cutting tools, inserts, holders, drills, reamers, taps, and special tooling.
Maintain tool inventory levels as per production requirements.
Develop tool consumption forecasts based on production plans.
Monitor tool utilization and prevent line stoppages due to tool shortages.
Establish tool replenishment systems and minimum stock levels.2. Tool Life Optimization
Monitor and analyze tool life performance across machining operations.
Implement initiatives to improve cutting tool performance and productivity.
Standardize cutting parameters and tool usage practices.
Conduct tool trials for cycle time reduction and productivity improvement.
Work on optimization of feeds, speeds, and cutting conditions.3. Cost Reduction & Productivity Improvement
Drive tooling cost reduction projects.
Identify alternate tooling solutions and cost-effective suppliers.
Improve tool utilization and reduce tool consumption per component.
Support Kaizen and Lean Manufacturing initiatives.
Track tooling cost per component and implement improvement actions.4. Tool Crib Management
Manage tool crib operations and inventory accuracy.
Ensure proper storage, issue, return, and tracking of tools.
Maintain inventory records in ERP/SAP systems.
Implement FIFO and inventory control practices.
Conduct periodic audits and stock verification.5. New Product Development Support
Participate in APQP and new project activities.
Define tooling requirements for new products and processes.
Coordinate procurement and development of special cutting tools.
Support PPAP and process validation activities.
Conduct machining feasibility studies.6. Vendor Development & Coordination
Coordinate with cutting tool manufacturers and suppliers.
Conduct technical discussions for tooling improvements.
Evaluate new tooling technologies and products.
Monitor supplier performance, quality, and delivery.
Negotiate tooling costs and optimize sourcing.7. Process Improvement & Technical Support
Support production teams in resolving machining-related issues.
Analyze machining problems related to tool wear, tool breakage, chatter, and dimensional deviations.
Carry out root cause analysis and corrective actions.
Establish standard operating procedures for tool management.
Support CNC machining process improvement projects.8. Quality & Compliance
Ensure tooling standards comply with customer and internal requirements.
Support IATF 16949, ISO 9001, and other quality systems.
Maintain tooling-related documentation and records.
Participate in internal and external audits.
Ensure compliance with safety and environmental standards.9. Team Management
Lead tool crib personnel and tooling technicians.
Train operators and supervisors on tool handling and best practices.
Develop skill enhancement programs for tooling teams.
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