Responsibilities & Key Deliverables

1. New part development using the APQP process

2. Supporting R&D and suppliers in performing Design for Manufacturing (DFM) and Design for Assembly (DFA) analyses, providing technical inputs to resolve DFM and DFA concerns during product and process development.

3. Process planning (process flow design, PFMEA, manufacturing line layout) and quality planning (DVP, PV, MSA, SPC, PPM and warranty sign-off, safe launch plan, agreement of inspection, gauge planning) for all new part development to achieve First Time Right and Every Time Right.

4. Identifying the fixtures, tooling, and gauges (FTG) required for the development of the part/product to meet design and quality requirements.

5. Establishing and proving out tools, fixtures, and manufacturing processes; conducting supplier process audits, production trial run audits, and PPAP audits to identify gaps and ensure appropriate corrective actions.

6. Ensuring quality target compliance of all new part development as per project quality target sign-off and project milestones.

7. PPAP approval of parts meeting all design, quality, and capacity requirements according to project milestones.

8. Ensuring robust corrective actions are taken using a structured approach for supplier quality concerns during build and validation.

9. Supplier quality improvement by implementing best industry practices.

10. Continual improvement of part quality, supplier performance, system, and process using Six Sigma and Kaizen approaches.

11. Engineering change management

Experience

4-5 Years

Industry Preferred

Automotive OEM/ Tier 1

Qualifications

BE/B.Tech in Mechanical Engineering

General Requirements

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